3D Printing News Briefs, June 22, 2024: Depowdering, Helicopter Cockpit, & More – 3DPrint.com

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3D Printing News Briefs, June 22, 2024: Depowdering, Helicopter Cockpit, & More – 3DPrint.com

We’ll maintain enterprise first in as we speak’s 3D Printing Information Briefs, as certainly one of CORE Industrial Companions’ portfolio firms has made an acquisition. Aectual gained an innovation award for its sustainability efforts, and Solukon made some enhancements to its SFM-AT350 depowdering system. Lastly, ORNL researchers developed 3D printed defect-free tungsten to be used in excessive environments, and Murtfeldt AS 3D printed a cockpit for a helicopter simulator.

CORE Portfolio Firm PrecisionX Acquires Nationwide Manufacturing

Non-public fairness agency CORE Industrial Companions, which focuses on manufacturing, industrial know-how, and industrial companies, introduced that its portfolio firm PrecisionX Group has acquired Nationwide Manufacturing Co., a supplier of specialty deep and shallow drawn stamping. PrecisionX, which offers precision metallic elements and mechanical assemblies for important use functions, was shaped by the mix of two different CORE acquisitions, GEM Manufacturing, which makes precision deep drawn metallic elements, and Coining, a specialist in progressive metallic stamping, wire EDM and Swiss screw machining of excessive efficiency nickel alloys. Nationwide serves many finish markets, together with electronics, aerospace and protection, and medical, by which it has loads of expertise working with implantable gadgets. Its essential capacity to work with buyer engineering groups through the design section will assist pace up the method of bringing new merchandise to market, and makes it a precious acquisition for PrecisionX and CORE.

“We consider Nationwide is well-positioned on the forefront of the deep and shallow drawn specialty stamping area following a long time of offering differentiated technical capabilities and excellent customer support,” stated Matthew Puglisi, Accomplice at CORE. “We’ll proceed to work to increase our presence in high-growth, technically demanding finish markets, together with medical and aerospace & protection, by execution of each natural and inorganic progress initiatives.”

Aectual Wins Award for Sustainability & Greentech at VivaTech Paris

On the current VivaTech Paris occasion, the LVMH Innovation Awards ceremony was held to rejoice innovation within the luxurious business. Over 1,545 startups from 89 international locations in six classes had been up for awards this yr, and Dutch 3D printing firm Aectual gained the Sustainability and Greentech award. The goal of this award is to, as Aectual put it, “join revolutionary options to all Maisons of the group,” and Aectual was chosen because the winner for its thrilling round strategy to luxurious items. The additive design agency makes use of digital instruments, together with 3D printing, to create distinctive retail interiors, and different gadgets, from recycled waste. One in all its most well-known sustainable initiatives is a collaboration with Tiffany & Co. to create 3D printed façades out of recycled fishing nets for its storefront at Changi Airport Singapore.

Becoming a member of the 5 different LVMH Innovation Award winners dwell onstage on the ceremony, Hans Vermeulen, Aectual’s Co-Founder and CEO, accepted the award for the Sustainability & Greentech class from LVMH Founder and CEO Bernard Arnault and LVMH Environmental Growth director Hélene Valade. The trophy was designed by Maison DIOR, and may have a particular place of honor at Aectual’s new headquarters in Amsterdam, slated to open later this yr. In his speech on the awards ceremony, Vermeulen thanked the Aectual workforce and LVMH, and stated he’s “wanting ahead to create round influence along with all of the LVMH Maisons.”

Solukon Pronounces Enhancements to SFM-AT350 Depowdering System

For the second time in lower than a yr, Solukon has introduced enhancements to its market-leading SFM-AT350 depowdering system, which you’ll see for your self on the upcoming RAPID + TCT. Introduced within the fall of 2023, the machine is obtainable in two excitation variants, and now options an tailored arm design, so it could possibly accommodate components that weigh as much as 100 kg, in addition to construct plates of the flagship EOS M 400 and Nikon SLM 500 3D printers. Aside from medical components, the overall weight of LPBF elements is growing, actually because components are often produced on stable construct plates with advanced help buildings. As such, depowdering must develop as effectively, and now the SFM-AT350-E can deal with components that weigh as much as 100 kg, with dimensions of 400 x 400 x 400 mm or 500 x 280 x 400 mm. That is achieved by an tailored arm design, so the chamber quantity and related inert fuel consumption don’t change. This additionally makes the system extra suitable, so clients working with bigger, advanced elements can use it.

“A lot of our present and potential clients print their medium-sized components on an M 400 from EOS or a Nikon SLM® 500,” defined Andreas Hartmann, Solukon CEO and CTO. “The upgraded SFM-AT350 is now suitable with each of those printers and due to this fact covers two extra key additive manufacturing programs on this measurement vary.”

You’ll be able to see the upgraded SFM-AT350-E, with ultrasonic excitation, at Solukon’s sales space #2161 at RAPID in Los Angeles, June 25-27. The corporate will even be exhibiting the SFM-AT1000-S depowdering system with versatile front-top loading for industrial-scale rocket components.

3D Printed Defect-Free Tungsten for Use in Excessive Temperatures

ORNL researchers used electron-beam additive manufacturing to 3D print the primary advanced, defect-free tungsten components with advanced geometries. Analysis was carried out at DOE’s Manufacturing Demonstration Facility at ORNL. The MDF, supported by DOE’s Superior Supplies and Manufacturing Applied sciences Workplace, is a nationwide consortium of collaborators working to innovate, encourage and catalyze the transformation of U.S. manufacturing. Credit score: Michaela Bluedorn/ORNL, U.S. Dept. of Power

Tungsten has the very best melting level of any metallic, which makes it the proper selection for fusion reactors, by which plasma temperatures get greater than 180 million levels Fahrenheit—far hotter than the middle of the solar. In its pure kind at room temperature, the metallic is brittle and shatters simply. However researchers at Oak Ridge Nationwide Laboratory (ORNL) developed what they are saying are the primary 3D printed, defect-free tungsten elements that may stand up to excessive temperatures. Working on the Manufacturing Demonstration Facility (MDF), the workforce created an electron beam 3D printer to counter the brittleness of room temperature tungsten. As soon as the metallic powder is deposited, a magnetically directed stream of particles in a high-vacuum enclosure melts and binds the tungsten right into a stable object. The vacuum helps to scale back residual stress formation and overseas materials contamination. Their work could possibly be very constructive for the way forward for clear power applied sciences, like fusion power.

“Electron-beam additive manufacturing is promising for the processing of advanced tungsten geometries. This is a crucial step for increasing using temperature-resistant metals in power assets that may help a sustainable, carbon-free future,” stated ORNL’s Michael Kirka.

Murtfeldt AS & Q.BIG 3D Print Modular Cockpit for Helicopter Simulator

3D cockpit module manufactured at Murtfeldt Additive Options. Picture courtesy of Q.BIG 3D, Backnang, Germany.

In an attention-grabbing use case for 3D extrusion printing of large-volume plastic elements, Reiser Simulation and Coaching commissioned fellow German firm Murtfeldt Additive Options to make a 3D printed modular cockpit for a full-flight helicopter simulator. The objective of the mission was to get across the limitations of typical manufacturing, corresponding to longer lead instances and better tooling prices, through the use of Q.BIG 3D‘s Queen 1 printer, which is powered by its variable fused granulate fabrication, or VFGF, know-how. Moreover, this mold-free technique for outsized elements permits using commercially out there granulate, versus the costlier filaments utilized in FDM printing. All of the meeting elements of the two,260 x 1,780 x 1,705 mm cockpit had been printed on the Queen 1 over the course of a month, and since 3D printing can also be good for lightweighting, the entire thing weighs simply 200 kg.

The Queen 1 allowed Murtfeldt AS to attain excessive floor high quality and a really correct match of the elements, because of its construct area, energetic temperature management, and a variable nozzle management system, which routinely adapts to the traits of every distinct geometry in a component. As an example, giant infill areas on the cockpit’s thick pillars had been printed in a quick mode to extend stability whereas decreasing construct length. Utilizing VFGF 3D printing for the cockpit additionally made it potential to regulate distortion within the giant, advanced elements, in addition to making certain tight tolerances of hole dimensions, a high-quality floor, and practical integration on account of the 3D meeting. To print the body of the cockpit, Murtfeldt AS used Q.mid GF25, {a partially} fragrant polyamide with 25% glass fiber content material with excessive dimensional stability, stiffness, temperature stability as much as 200°C, and nice paintability.

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